CNC Gantry Cutting Machine For Carbon Steel Flame Cutting
Working Principle
CNC flame/plasma cutting machines utilize high-temperature flames (oxygen + acetylene/propane) or plasma arcs to melt and remove metal, forming narrow cuts. Advantages include: High speed, narrow kerfs, smooth edges, minimal heat distortion; Energy and material efficiency.
Cutting Modes:
A. Flame Cutting: For cast iron, carbon steel, etc.
B. Plasma Cutting: For stainless steel, aluminum, copper, etc.
Key Features
1. Robust Gantry Structure: High rigidity and transmission accuracy.
2. Bilateral Drive: Smooth operation.
3. Dual-Mode System: Flame/plasma cutting with user-friendly controls.
4. Software: Full AutoCAD/AcadRcam graphic programming for nesting.
5. Standard Configurations: Flame and plasma cutting.
6. Optional Multi-Torch: Simultaneous cutting for efficiency.
7. Auto-Height Adjustment: Capacitive or arc voltage-based.
8. Crossbeam Design: gantry-style, steel structure with bilateral drive.
9. Heavy-Duty Build: More stable and aesthetically refined than standard gantry machines.
10. Precision Rails: Horizontal: Domestic/imported linear rails; Longitudinal: Special steel tracks with grinding for wear resistance.
11. Transmission Components: Customized quenched gears and NEUGART planetary gear reducers (high precision, low backlash).
12. Multi-Purpose Configurations: Supports flame, powder spraying, plasma, etc.
13. Gas Circuit System: Composed of a gas control panel and gas distribution system, professionally manufactured. Equipped with automatic ignition, flashback arrestors, ensuring safety and stability.
14. Horizontal expandability: Can be widened to accommodate multiple steel plates for simultaneous cutting, improving efficiency
15. Longitudinal Design: Heavy-duty precision-ground track steel for stability. Longitudinal rails can be extended indefinitely.
16. Structural Precision: Crossbeam and longitudinal rails processed via planer milling for high cutting accuracy.
17. Heat Treatment: Quenching treatment applied to prevent structural deformation.
18. High-Power Plasma Cutting: Supports cutting of various metal materials.
19. Customizable Features: Additional special functions can be added per user requirements.
System Advantages
1. Processor: Industrial-grade ARM7 processor.
2. Display & I/O: 10.4-inch color LCD screen. 13 optically isolated inputs and 8 optically isolated outputs.
3. Robust Design: Anti-plasma interference, lightning protection, and surge resistance.
4. Cutting Process Optimization: Automatic corner speed control and height adjustment during plasma cutting.
5. Kerf Compensation: Detects and reports compensation validity in programs for user selection.
6. Power Recovery: Automatic power-off recovery with breakpoint memory.
7. Flexible Processing: Segment selection and piercing point customization.
8. Piercing & Bridging: Extended piercing for thick plates and bridging for thin plates.
9. User-Friendly Controls: Supports backtracking, segment selection, and customizable piercing positions.
10. Cutting Transfer: Enables cutting transfer functionality.
11. Smooth Motion: Special small-segment processing for smooth operation in metal fabrication, advertising, and ironwork.
12. Graphic Library: 24 predefined and customizable graphics for common parts.
13. Software Compatibility: Fully compatible with nesting software.
14. Interface Features: English UI, dynamic graphic display, 1-8x zoom, auto-tracking, and USB program loading.
Technical parameters
Model | TS-4000 | ||||
Track gauge | 4000 mm | ||||
Effective cutting width | 3200 mm | ||||
Machine tool width | 4200 mm | ||||
Standard torch quantity | 2 sets | ||||
Track length | 4,6,8,12... track: 2m/section, optional track length | ||||
Torch stroke | 200 | ||||
Cutting thickness | Flame cutting: 5-200 mm Plasma cutting: 1-50 (depends on plasma size) | ||||
Cutting speed | Flame cutting: 0-1000 mm/min Plasma cutting: 0-5000 mm/min | ||||
Idle stroke speed | 0-6000 mm/min | ||||
Power supply | AC220V/380V 50Hz | ||||
Machine tool power | 800W/2500W | ||||
Cutting method | Flame cutting: Oxygen + acetylene, propane Plasma cutting: compressed air, oxygen, nitrogen | ||||
Drive method | Double side drive |
Picture for reference