W550mm Separator Slitting Machine With Roll to Roll System

  • Product Detail

W550mm Separator Slitting Machine With Roll to Roll System


Introduction

This equipment is mainly used for separator slitting and rewinding. After the transmission mechanism and the slitting mechanism, the required slitting and rewinding of the fixed width separator are realized, and the winding process is completed.

 

Installation requirement

tsAmbient temperature: 5 ~ 40℃;

Relative humidity: 20 ~ 50%;

Working environment: indoor, should ensure that the site air dry and smooth (no water and no oil)

Altitude: Less than 1000 meters.

Power supply: 3-phase 5-wire 380V, 50HZ, voltage fluctuation range: +8% ~ -8%; Total power 11kW;

Compressed air: after drying, filtering and pressure regulation: the outlet pressure is greater than 0.5MPa;

 

Basic specification

No

Item

Technical parameters

Note

1

Applicable substrate

PP/PE lithium-ion batteries separator


2

Substrate thickness

5-30 um


3

Applicable substrate width

200-550 mm

Roller surface width 600 mm

4

Slitting width

50-500 mm

Depends on the material

5

Unwinding diameter

Dia400 mm


6

Winding system

Surface center winding


7

Unwinding system

Active constant tension release system


8

Slitter system

Knife suspended front cut


9

speed

Knife suspended front cut

Mechanical speed 200m/min

Depends on the material

10

Slitting width accuracy

0.2mm


11

Control mode

PLC+ touch screen


12

Width of waste edge slitting

>15 mm


 

Unwinding specification

No

Item

Technical parameters

Note

1

Tension control system

With the motor and tension sensor to form a closed loop, constant tension winding,

Unwinding tension 8N Min.-60N Max./±1N


2

Correction mode

Automatic EPC control, stroke 140mm, with automatic left and right displacement function: with automatic micro-pendulum function


3

Slight swing speed

6-100m/min


4

Slight swing stroke

Micro-pendulum and deviation correction are not used at the same time: micro-pendulum stroke ±25mm

When the micro pendulum and correction are used at the same time: the micro pendulum stroke is ±3mm


5

Unwinding correction accuracy

±0.2 mm


6

Winding method

Use 3/6 inch shaftless inflatable chuck to tighten; Roll can be simultaneously

Implement volume up and volume down.


7

Maximum winding diameter

Maximum diameter of winding roller: dia400 mm


8

Maximum bearing capacity of the inflatable shaft

100kg


 

Winding specification

No

Item

Technical parameters

Note

1

Winding arm

3 inch plate inflatable shaft winding


2

Winding adjustment device

Adopt cylinder pressure or buffer, adjust the air pressure of the winding arm according to needs, and the winding side is neat.


3

Driving roll

High precision polyurethane rubber roller, the hardness of Shore 65~70 degrees


4

Winding power

Surface center winding


5

Tension control

The winding tension is controlled by servo motor


6

Maximum winding diameter

φ330 mm


7

Static eliminator

Ion-air electrostatic eliminator eliminates diaphragm static electricity


8

Edge closing mechanism

Side winding mechanism (two sets of independent arms)

Minimum width of side material: 15-25mm;

Coil diameter of side material: maximum coil diameter 200mm when the width of side material is 15-25mm;

The maximum roll diameter is 330mm when the width of the side material is 25-100mm;


 

Machine Configuration Table

Electrical parts

No

Item

Technical parameters

Note

1

Man-machine interface

10 inch Wiren touch screen (1)


2

PLC

Mitsubishi /LS(1)


3

Unwinding servo motor (1 set)

Traction servo motor (1 set)

Winding servo motor (2 sets)

Wacoda /LS(4 sets)


4

Correction system actuator

Bianfu (1 set)


5

Tension sensor

Hongrui/Puliyuan (2)


6

Static eliminator

Xinpu /kapper(1 set)


 

Machine’s specification

No

Item

Technical parameters

Note

1

Winding arm

2 sets (including two 3-inch inflatable shafts)


2

Cut components with a straight knife

A set


3

Side material independent arm

Two sets


4

Unwinding clamp head

3/6 inch share (1 set)


5

Active winding rubber roller

1 piece (material, imported polyurethane, Shore hardness 65-70 degrees)


6

Active pull aluminum roller

4 (Material, Aluminum 6063, hardened anode,


7

Edge material winding rubber roller

1 piece (material, imported polyurethane, Shore hardness 65-70 degrees)


8

Passive aluminum roller

7 (Aluminum 6063, hardened anode)


9

Flattening roller

Curved roll (1 piece)


10

Pneumatic element

Artac /SMC


11

Rolling element

Japan NSK/NTN, E-class bearing


 

Accessories

No

Name

Specification

Quantity

Note

1

Cutter weight

50/20/10/5/2/1/0.5/0.2 mm

10 pcs each unit


2

Crimping roller

30mm

1 pcs


3

Open end wrench

8-piece set

1 set


4

Toolbox

345*155*155mm iron toolbox

1 pcs


5

Hex wrench

9-piece set

1 set


 

Picture for reference

图片5.png

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